MEMOLUB VISIO SERIES

JOHDANTO

MEMOLUB® VISIO / VISIO PRO

MEMOLUB® VISIO ja VISIO PRO ovat yksi- ja monipisteisiä sähkömekaanisia voitelujärjestelmiä, joita on saatavana neljässä koossa (120 cc, 240 cc, 480 cc ja 500 cc OIL-R500-versiossa).

VISIO-versio toimii akkuvirralla, kun taas VISIO PRO -versio saa virran ulkoisesta 6–36 VDC:n virtalähteestä. Sen ainutlaatuinen kaksikomponenttinen rakenne mahdollistaa huoltoa vaativien osien (patruuna ja akut) helpon irrottamisen, samalla kun asetukset pysyvät pysyvästi kiinnitettyinä voitelupisteeseen.

Korkean, 25 barin voiteluaineen ruiskutuspaineen ansiosta molemmat järjestelmät tarjoavat laajan valikoiman käyttökohteita, jotka eivät ole mahdollisia perinteisillä voitelulaitteilla. Ne on varustettu hyvin näkyvillä, kaikkiin suuntiin valaisevilla LED-merkkivaloilla, jotka osoittavat selkeästi voitelulaitteen tilan. Tarkistuksen helpottamiseksi laitteen pohjassa on testitoimintopainike.

Visuaalisten hälytysten avulla käyttäjät voivat seurata:

Pumpun oikean toiminnan
Paristojen varaustaso (VISIO-versio)
Patruunan tyhjyys

VISIO PRO -versio sopii erityisen hyvin sovelluksiin, joissa koneita käytetään ajoittain tai harvoin, sekä OEM-integraatioon. Se voidaan myös liittää suoraan ohjelmoitavaan logiikkayksikköön (PLC), jolloin hälytyssignaalit voidaan välittää ja seurata koneen ohjausjärjestelmän kautta.

Molemmat versiot voidaan asentaa suoraan voitelupisteeseen tai etäasennuksena. Ne voivat voiteltaa samanaikaisesti jopa 8 rasvapistettä tai jopa 12 öljypistettä.

Mitat

120CC

Grease & Oil

120cc I 4oz

240CC

Grease & Oil

240cc I 8.1oz

480CC

Grease & Oil

480cc I 16.2oz

OIL R-500

Refillable Oil Reservoir

500cc I 16.9oz

Varoitukset

Älä avaa koteloa: jousi on jännittynyt
Pidä MEMOLUB®-laitetta painettuna manuaalisten tarkastusten aikana
Leq <70 dB
Käytä MEMOLUB®-laitetta vain koneiden voiteluun
Käytä vain valmistajan suosittelemia voiteluainepatruunoita ja paristoja

Tekniset tiedot

Yleistä

	MEMOLUB VISIO
Ulkomitat	Ø101 mm, H138 (vakio) – 251 mm (Giga)
Lämpötila

Sähkö

	MEMOLUB VISIO	MEMOLUB VISIO PRO
Virtalähde	Akku	Ulkoinen – 6DIN M16 -liitäntä
Jännite	4,5 V DC (3 x 1,5 V DC AA)	6–36 Vdc
PLC-yhteys	Ei sovelleta	KYLLÄ
Oikosulkusuojaus	Kyllä
Iskun kesto	8 sekuntia
Vähimmäisiskuväli	15 minuuttia

Settings & Feedback

TAajuusasetukset

2. SUKUPOLVI (SARJANUMEROT VIS-XX-XXXX & VPR-XX-XXXX)

WHEEL POSITION	DOSING PERIODICITY	MAX. DAILY OUTPUT*	REFILLING FREQUENCY VS. CARTRIDGE CONTENT (120CC)	REFILLING FREQUENCY VS. CARTRIDGE CONTENT (240CC)	REFILLING FREQUENCY VS. CARTRIDGE CONTENT (480CC)
0**	Ulkoinen (PLC)
1	48 tuntia	0,3 cc/päivä	12 kuukautta	24 kuukautta***	48 kuukautta***
2	24 tuntia	0,6 cc/päivä	6 kuukautta	12 kuukautta	24 kuukautta***
3	16 tuntia	0,9 cc/päivä	4 kuukautta	8 kuukautta	16 kuukautta***
4	12 tuntia	1,2 cc/päivä	3 kuukautta	6 kuukautta	12 kuukautta
5	8 tuntia	1,8 cm³/päivä	2 kuukautta	4 kuukautta	8 kuukautta
6	6 tuntia	2,4 cc/päivä	1,5 kuukautta	3 kuukautta	6 kuukautta
7	4 tuntia	3,6 cm³/päivä	1 kuukausi	2 kuukautta	4 kuukautta
8	2 tuntia	7,2 cm³/päivä	0,5 kuukautta	1 kuukausi	2 kuukautta
9	1 tunti	14,4 cm³/päivä	0,25 kuukautta	0,5 kuukautta	1 kuukausi

*Suurin päivittäinen tuotto ilman iskunvaimentimia.

** Saatavana vain Memolub Visio Pro -malleissa.

*** Ota huomioon voiteluaineen viimeinen käyttöpäivä, kun patruunan käyttöikä on pitkä.

VOLUME SETTINGS [cm³/day]

2ND GENERATION (SERIAL NUMBERS VIS-XX-XXXX & VPR-XX-XXXX)

By using stroke washers you can adjust the amount of lubricant discharged per pumping cycle.

NUMBER OF STROKE WASHERS	WHEEL POSITION
	0	1	2	3	4	5	6	7	8	9
-	External (PLC)	0.3	0.6	0.9	1.2	1.8	2.4	3.6	7.2	14.4
	External (PLC)	0.28	0.56	0.84	1.12	1.7	2.2	3.4	6.7	13.5
+	External (PLC)	0.26	0.52	0.79	1.04	1.62	2.1	3.15	6.3	12.6
2 +	External (PLC)	0.24	0.49	0.73	0.98	1.46	1.95	2.92	5.85	11.7
3 +	External (PLC)	0.22	0.45	0.67	0.9	1.35	1.8	2.7	5.4	10.8
4 +	External (PLC)	0.2	0.41	0.62	0.82	1.23	1.65	2.47	4.95	9.9
5 +	External (PLC)	0.18	0.37	0.55	0.74	1.1	1.5	2.2	4.5	9
6 +	External (PLC)	0.17	0.34	0.5	0.68	1	1.35	2.02	4.05	8.1

*The circlip must always be added on top of the washers.

The circlip must always be added on top of the washers.

VISUAL FEEDBACK

2ND GENERATION (SERIAL NUMBERS VIS-XX-XXXX & VPR-XX-XXXX)

COLOR	STATUS
	The testrun has been activated through pushbutton . / The pumping cycle ran successfully.
	Battery low / Lubricant cartridge empty.
	Gearmotor damaged / Piston blocked.

See FAQ's section for detailed information

REMOTE INSTALLATION DISTANCES

TYPE OF INSTALLATION	MAXIMUM DISTANCE*
Single point	8m
Multipoint with 2 outlets	6m
Multipoint with 4 outlets
Multipoint with 6 outlets
Multipoint with 8 outlets
Multipoint with 10 outlets	Contact your distributor.
Multipoint with 12 outlets	Contact your distributor.

*The maximum distances are valid for a variety of greases with a consistency level up to NGLI2. For oils, we generally consider the same distances multiplied by a factor 2.

LANGALLINEN OHJAUS

As wired control features are available for the VISIO PRO, there are two different ways to use the device:

1) By defining a periodic expulsion mode on the local rotary encoder wheel (positions 1 to 9), with corresponding preset frequencies listed in the "FREQUENCY" section (see above).

2) By triggering single expulsion using the wired connection (6 DIN M16 connector - wires n1 & n2) - see CABLING section below for implementation.

Note that periodic and single expulsions are NOT exclusive: both may be active simultaneously. If you don't want the periodic expulsions to be active, please set the encoder wheel on position "0". If you don't want the external triggers to be active, please disconnect wires 1 & 2 or disable control from the PLC side.

AJOITTAINEN TOIMINTATILA

MEMOLUB VISIO PRO

DESCRIPTION	SIGNAL
SYÖTÖSIGNAALI (ASIAKKAAN PLC:STÄ/AJASTIMESTA)
LÄHTÖSIGNAALI ”BUSY” (ASIAKKAAN PLC:LLE)
PUMPUN ULOSTULO (VOITELUUN)
LÄHTÖSIGNAALI ”OLETUS” (ASIAKKAAN PLC:HEN)

JATKUVATILA

MEMOLUB VISIO PRO

DESCRIPTION	SIGNAL
SYÖTÖSIGNAALI (ASIAKKAAN PLC:STÄ/AJASTIMESTA)
LÄHTÖSIGNAALI ”BUSY” (ASIAKKAAN PLC:LLE)
PUMPUN ULOSTULO (VOITELUUN)
LÄHTÖSIGNAALI ”OLETUS” (ASIAKKAAN PLC:HEN)

CABLE

MEMOLUB VISIO PRO

The Memolub Visio Pro is delivered with a 6 x 0.25mm² cable with a 6DIN M16 female connector.

This connector has the 3 following functions:

1) To supply external power to the VISIO PRO, using the wires 3 & 6

2) To allow remote triggering of expulsions (i.e. from PLC), using the wires 1 & 2

3) To allow remote notification of alarms (i.e. to PLC) using the wires 4 & 5

If the remote controls 2) and 3) are not meant to be used, wires 1, 2, 4 and 5 are just not connected.

DESCRIPTION
1. EXTERNAL INPUT (OPTOCOUPLER INPUT +)
2. EXTERNAL INPUT (OPTOCOUPLER INPUT -)
3. POWER SUPPLY + (6-36VDC)
4. STATUS OUTPUT (OPTOCOUPLER COLLECTOR)
5. STATUS OUTPUT (OPTOCOUPLER EMITTER)
6. POWER SUPPLY - (0VDC)

INSTALLATION GUIDELINES

DIRECT INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO PRO (2nd GENERATION)

MEMOLUB VISIO and MEMOLUB VISIO PRO must always be installed in the upright position. Failure to install the device upright may lead to potential damage to the automatic lubricator and to your equipment. Incorrect orientation will void the warranty and may pose safety risks.

MEMOLUB VISIO and MEMOLUB VISIO PRO are equipped with advanced machine learning capabilities, allowing it to account for environmental conditions when calculating its status. A learning period of 20 cycles is required, during which the lubricator must remain in the same environment without any changes to its position, fastening, support, or grease type. If any of these parameters are altered, the learning process can be reset by pressing and holding the pushbutton for more than 5 seconds.

1

Prime lube point and remove nipple.
2

Install VISIO Base using a strong threadlocker (BSP 1/4).
3

With setting key, choose wheel position according to "Settings" table above.
4

Align the pin of VISIO Module with the notch of VISIO Base.
5

Screw tightly keeping the assembly aligned.
6

Initialise Visio by pushing the button for 5 seconds.
7

Initialisation is confirmed by flashing each color once.

CHECK FUNCTION

REFILL GUIDELINES

VIDEOT

Usein kysytyt kysymykset

Nothing happens after screwing the module on the base.
- The pin of the module is possibly not proper aligned with the notch of the base. Unscrew the module from the base, align correctly and screw it again.
- Memolub VISIO Series is not tightly screwed to the memo. Turn it clockwise until stop.
- There is possibly no battery inside the module. Insert 3x 1,5 VDC AA batteries to resolve the issue.
- There is possibly something obstructing the communication between the base and the module contacts. Unscrew the module from the base, remove any dust or obstacles from the base and the module contacts and screw back together tightly.
The touchpad does not work after initialisation was completed successfully.

Your Memolub VISIO Series possibly initialised in an unstable environment. Unscrew the base from the module and screw again to reset the system. Wait until one expulsion is performed and you observe green lights, indicating the initialization is complete.
The red lights are blinking periodically.
- There is possibly a too high back pressure present in the system. Inspect your downstream piping to remove any clogging or jam. Activate the touchpad and check for at least 2 expulsions if the systems operate fine.
- There is possibly something obstructing the communication between the base and the module contacts. Unscrew the module from the base, remove any dust or obstacles from the base and the module contacts and screw back together tightly.
- The motor is broken. Replacement of the module is necessary.
The yellow lights are blinking periodically.
- There is possibly something obstructing the communication between the base and the module contacts. Unscrew the module from the base, remove any dust or obstacles from the base and the module contacts and screw back together tightly.
- The batteries are empty. Replacement of the battery pack is necessary.
The blue lights are blinking periodically.
- The cartridge is possibly out of grease. Replacement of the cartridge is necessary.
- The system is not primed. Prime the system using a manual grease pump.
- The system is operating out of its minimum and maximum temperature range. Please make sure the system is operating within the recommended temperature range.

SÄÄNTELYTIEDOT

SYMBOL	DESCRIPTION
	This product is compliant with Directives 2006/42/EC (Machinery). The relevant Declaration of Conformity is available here.
	This product is compliant with UK regulations 2008 No. 1597 (Supply of Machinery). The relevant Declaration of Conformity is available here.
	This product is compliant with customs union technical regulation TR CU 010/2011 (safety of machines and equipment). The relevant Declaration of Conformity is available here.
	The WEEE symbol is attached to the product in compliance with the EU directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE). It is intended to deter the improper disposal of this product and to promote reuse and recycling.
	The packaging material can be recycled. Please arrange for the environmental appropriate disposal of the packaging.

MEMOLUB VISIO SERIES KNOWLEDGE BASE

JOHDANTO

Mitat

120CC

Grease & Oil

120cc I 4oz

240CC

Grease & Oil

240cc I 8.1oz

480CC

Grease & Oil

480cc I 16.2oz

OIL R-500

Refillable Oil Reservoir

500cc I 16.9oz

Varoitukset

Tekniset tiedot

Yleistä

Sähkö

Settings & Feedback

TAajuusasetukset

2. SUKUPOLVI (SARJANUMEROT VIS-XX-XXXX &amp; VPR-XX-XXXX)

VOLUME SETTINGS [cm³/day]

2ND GENERATION (SERIAL NUMBERS VIS-XX-XXXX & VPR-XX-XXXX)

VISUAL FEEDBACK

2ND GENERATION (SERIAL NUMBERS VIS-XX-XXXX & VPR-XX-XXXX)

REMOTE INSTALLATION DISTANCES

LANGALLINEN OHJAUS

AJOITTAINEN TOIMINTATILA

MEMOLUB VISIO PRO

JATKUVATILA

MEMOLUB VISIO PRO

CABLE

MEMOLUB VISIO PRO

INSTALLATION GUIDELINES

DIRECT INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO PRO (2nd GENERATION)

1

2

3

4

5

6

7

DIRECT INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO EP (1st GENERATION)

1

2

3

4

5

6

REMOTE INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO PRO (2nd GENERATION)

1

2

3

4

5

6

7

8

9

10

11

REMOTE INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO EP (1st GENERATION)

1

2

3

4

5

6

7

8

9

10

11

MULTIPOINT INSTALLATION MEMOLUB VISIO + MEMOLUB VISIO PRO (2nd GENERATION)

1

2

3

4

5

2. SUKUPOLVI (SARJANUMEROT VIS-XX-XXXX & VPR-XX-XXXX)